Buffalo Stamping Plant

Buffalo Stamping Plant manufactures sheetmetal stampings and welded sub-assemblies for Ford Motor Company's automotive car and truck assembly plants in the USA, Canada and Mexico. The facility was opened in 1950 with 1,235,895 square feet (114,818.4 m²) of working floor space. It has had six major expansions and the facility is now at 2,452,883 square feet (227,880.3 m²) or 53.3 acres (216,000 m²) of floor space.

The plant is located on an 88-acre (360,000 m²) site at the Eastern end of Lake Erie near the city of Buffalo, New York. The facility processes over 1,700 tons of steel each day and ships an average of 100 rail cars of parts manufactured daily. During the year, over 425,000 tons of steel are received for manufacturing at the facility. The facility has 20 major press stamping lines that include several transfer presses which include some of the world's largest. One of those large transfer presses is the Schuler. This press is 162 feet (49 m) long, 49 feet (15 m) high from the basement to the top of the crown and weights in excess of 7,000,000 pounds.

Buffalo Stamping is a surrogate with two Ford Motor Company's Canadian assembly plants due to the volume of parts supplied to those facilities. St. Thomas Assembly plant located near London, Ontario, assembles the Ford Crown Victoria and the Mercury Grand Marquis. The other Canadian customer is Oakville Assembly Plant which assembles the Ford Edge & Flex, and Lincoln MKX & MKT (new for 2010MY).

The combined requirements of parts manufactured equates to almost 100 separate stampings and welded sub-assemblies for these customers. The facility supplies a total of 15 customers, Ford assembly plants and Ford part distribution depots. Buffalo Stamping Plant strives for continuous improvements in safety, working conditions, diversity and environmental issues. The facility recently received recommendation for endorsement to the International ISO 14001 Standard for Environmental Management Systems.

Buffalo Stamping Plant is the first major stamping facility in North America to receive this endorsement. Buffalo Stamping is also certified to ISO 9001 International Standard for Quality since 1996.